Morning Meeting Waste Reviews Using Improvement Videos

Teach waste recognition daily by tying real internal and external improvement videos to the eight waste categories.

Creator
TheAMEConnect
Improvement date
June 16, 2024
Company
Southwest Steel Buildings
Wastes
Problem

Teams struggle to spot waste because the categories stay abstract. Without concrete examples, people cannot recognize overprocessing or missing visuals in their own work.

Solution

In the morning meeting the team reviews two second improvement videos, both internal ones from their own shop and external ones, and walks each through the waste cycle. They name which waste each video attacks so people learn to see waste using real footage.

Lean principle

Make waste visible and reusable by teaching the categories with real, concrete examples every day.

What is a Morning Meeting Waste Reviews Using Improvement Videos?

This is a short daily huddle routine built around improvement videos. The team plays clips of two second improvements, some captured inside their own operation and some pulled from outside sources, then discusses each one against the standard list of wastes.

The goal is not just to celebrate the improvement. It is to teach the waste cycle by connecting a visible, real change to the specific waste it removes, whether that is overprocessing, a missing visual control, or another category.

By repeating this daily, waste recognition becomes a shared skill rather than a slide people forget. New and experienced workers build the same mental model of what waste looks like on the floor.

It doubles as a win for the day exercise, giving people a concrete, achievable thing to notice and act on before they go home.

Why it works

The routine turns scattered improvements into a reusable teaching library that makes proven fixes visible to everyone.

  • Real examples make abstract waste categories concrete and easy to recognize.
  • Reviewing internal and external clips spreads proven solutions across the team.
  • Naming the waste each video removes builds a shared vocabulary and reduces misclassification.
  • Daily repetition compounds the skill so people spot waste on their own work.

How to create this idea

  1. 1
    Collect improvement videos

    Gather short two second improvement clips from your own shop and from external sources.

  2. 2
    Add it to the morning meeting

    Reserve a few minutes each day to play one or two clips for the whole team.

  3. 3
    Walk the waste cycle

    For each clip, ask which waste it removes, such as overprocessing or a missing visual control.

  4. 4
    Name the win

    Tie the discussion to a concrete win for the day so people leave with one clear takeaway.

  5. 5
    Keep a running library

    Save the clips and their waste tags so the examples can be reused for onboarding and training.

Best used when

  • daily huddles
  • building waste literacy
  • onboarding new hires
  • continuous improvement culture

Less useful when

  • no video capture habit
  • no daily meeting
  • team already fluent in waste

Tags

Problem
hidden wastetraining gapswaste blindness
Lean methods
waste walktwo second improvementsvisual managementdaily huddle
Application
morning meetingteam trainingonboarding
Source

Captured from TheAMEConnect at Southwest Steel Buildings in the video "AME 2 Second Lean Tour: Southwest Steel Buildings", at 00:06:03. On Lean Toolbox. Watch the original video on YouTube ↗

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