Products & tools mentioned
Every product, tool, and material called out in a real Lean improvement. Pick one to see each example where it is used, straight from the factory-tour moment.
- 2 Second Lean book1Paul Akers book introducing continuous improvement and daily waste elimination on the shop floor.
- 3D printer18Additive manufacturing machine that builds custom parts, jigs, and fixtures from digital models.
- 4 inch and 7 inch nails1The only two nail lengths used across all jobs.
- A Human Business (book by Glenn)1The founder's book whose principles the five career videos are built around.
- A-frame1Freestanding A-shaped rack or sign stand used for storage or floor signage.
- Abrasive finishing wheel1Used on the buffer for edge finishing.
- Adhesive1The sign originally had adhesive on the back.
- Adhesive mounting strips1Named as removable mounting supplies for improvement materials.
- Adhesive tape1Damaged tape in the same area was identified for replacement during the walkthrough.
- Adhesive-backed mount1The original attachment method that failed and was replaced.
- Air compressor2Machine supplying pressurized air for pneumatic tools and equipment.
- Air gun1The point of use tool at the CNC refill station that needed its trigger restored.
- Allen wrench2Stored beside the oiler because it is needed to open the oiler top.
- Aluminum extrusion framing1Used to build the custom 8020 cart frame.
- Angled storage rack1Holds finished items in visible minimum and maximum quantities in the shipping area.
- Assembly bench1Used as the duplicate workstation in the development workspace.
- Assembly hardware1Standard hardware pieces stocked so development can build like production.
- Assembly tools1Stored as their own category in the right toolbox.
- Awning1Finished customer product delivered in one or two units instead of held in a waiting batch.
- Band saw2Continuous blade saw for cutting wood, metal, or plastic stock.
- Bandsaw2The cutting machine mounted on the cart.
- Bandsaw coolant1The cutting fluid being contained during wet cutting.
- Base material for synthetic grass1The aggregate installed under synthetic grass, stocked onsite for direct loading.
- Bingo board1The visual grid used to record scrap size, type, and storage location for reuse.
- Bird proofing product1Planned for testing around lights and other places where birds sit or nest.
- Blower1The oversized Makita blower that needed a clear home.
- Blue bin with topper1Bins on the carts, with a topper to protect inventory.
- Blue bins with topper1Hold and protect the bolt packs on each cart.
- Blue roll1Given dedicated wall holders at each station.
- Blue roll holders3Fixed wall spots keep cleaning roll within reach.
- Bluetooth scanner1Used to scan into the packing slip before the bin is filled.
- Board stock1Frequently used board material moved near the top of the materials list.
- Bolt1Used as the mechanical fastener to reattach the wheel.
- Box1The refill packaging is cut in advance to create the ready state.
- Box machine2Central machine that prints cardboard boxes; packaging stations were moved beside it.
- Box section (self-fabricated frame)1Welded into a full-length frame to carry the curtains.
- Box-section steel frames1Fabricated in-house to carry the curtains and act as movable dividers.
- Boxes1Cut so silverware could be grabbed and placed during refill.
- Break beam sensor1Starts the vacuum when packers pull packaging scraps through the trigger point.
- Brochures1Marketing packets labeled with the fixed neighbor drop pattern.
- Bucket1Used to catch fall-off parts and coolant directed by the shield.
- Buffer2Used to finish and buff sharp cut edges.
- CNC machine7Computer-controlled machine tool for precise automated cutting, milling, or drilling of parts.
- CNC machining center1Used for metal parts production where support tasks can be balanced at the machine.
- CNC mill1Used as the prepared machine for production-like assembly and mold recut work.
- CNC router3Computer-controlled router for cutting and shaping wood, plastic, and soft metals.
- CO2 laser cutter2Laser machine that cuts and engraves wood, acrylic, and other non-metals with precision.
- Cabinet design and nesting software1CV is used to auto-assign tall cabinet parts to 10-foot sheets and nest similar thickness parts.
- Card divider1Sits inside the single bin to mark the reorder point.
- Card holder6Holder that displays and organizes Kanban or label cards.
- Card holders1Used to give each silverware Kanban card a fixed, visible home.
- Cardboard panels3Enclose the sides and back to block dust.
- Careers page1Hosts the job video attached to each role posting.
- Caster wheels1Make the cart movable as one station.
- Clamps1Hold the folded shell against the slug while it cools.
- Cleaning sticks1Kept beside the glue area to remove glue from the work area.
- Cohesive paper wrap1Wrapped around each roof rack component so parts sit on the shelf without scratches or damage.
- Color-coded screws (4 inch, 2.5 inch, 1.25 inch)1Three standard screw lengths identified by color for instant size selection.
- Colored equipment boards1Same shop uses yellow and orange yard boards for tools with near-zero loss.
- Colored stickers1Placed on a facility map and a body diagram to record accident location and affected body part.
- Company careers website1Hosts the five prerequisite career videos in the application flow.
- Conbon (kanban) replenishment1Used to hold more inventory on hand so common products ship off the shelf without lead-time delays.
- Cones1Used as the visible marker that a project is on hold.
- Counting jig1Lays out the exact amount so the operator always packs the perfect quantity.
- Crusher dust1The bulk foundation material whose level triggers the reorder.
- Cutting blade1A blade in the same area was identified for replacement or repair during the walkthrough.
- Cutting jig1Custom-built fixture that guides each synthetic grass cut to a fixed size.
- Cyanoacrylate glue1CA glue was used to bond the repaired wheel connection.
- Dial caliper1Used to record actual dimensions against the spec sheet.
- Document camera1Mounted overhead to provide the live camera feed and capture the package photo.
- Document folder2Mentioned as a single sheet folder at the shipping station.
- Documentation software1Used to show employees how to do work, keep areas clean, and reduce defects.
- Doorbell1The interruption trigger where the sign was placed.
- Doors1A material category included in the schedule cleanup.
- Dual spindle lathe1Used for metal parts production in the machine cell.
- Dust collection blast gate1Opens with the switch so collection airflow is available.
- Dust collector6System capturing dust and debris from machines to keep air clean.
- ERP software1Enterprise resource planning system for managing inventory, orders, and production data.
- Electrical switch4Provides one start action for the buffer and dust collector.
- Epicor1ERP used to cross reference that the part belongs in the kit.
- Extruder1Machine served by the point-of-use material storage.
- FRL unit1Filter-regulator-lubricator that cleans, controls, and conditions compressed air for pneumatic tools.
- Fabrication machine1Steel is intended to run straight off the machines instead of waiting on the ground.
- Face masks1Mentioned as a supply to keep stocked in truck glove boxes after dusty sanding work.
- Fat American carts2Carts used to hold packaging components and reduce fixed racking inventory.
- Fat American roller carts2Rolling carts built to hold bolt packs at arm's reach near the line.
- FedEx1Carrier used to ship samples across Canada; known box dimensions and weight speed up booking.
- Feeler gauges1Thin blades inserted into gaps to verify spacing and angle tolerance.
- Floor lock1Keeps the mobile cart parked in place at its floor home.
- Floor tape4Marks parking and staging locations for carts and outbound orders.
- GMO docs dashboard1Document search where the packaging SOP is retrieved by padded kit number.
- Gas bottles1Bolted to the wall instead of resting on the welder.
- Gemba board1Visual board at the workplace where workers post mistakes for daily review.
- GimbaDocs1Tool used to build the one-page visual work instruction with photos and arrows.
- Glue2Material in the area that needed cleanup.
- Grinder1Kept on the standardized board as a basic weld support tool.
- Hand drill2Used as one category for organizing related items in labeled boxes.
- Hardware2Included in the staged kit before it moves to welding.
- Hardwood lumber1A material category where names such as white oak were standardized.
- Height-suited rolling chair1Adjustable work chair matched to compatible seated stations.
- High density plastic1Used as the prototype mold material because it is quick, cheap, and easy to recut.
- Hole puncher1Adjusted and tested so it punches at the 4 inch standard.
- Hose4Flexible tubing used to convey air, fluid, or coolant on the shop floor.
- Hydraulic clamps1Hold and release the heavy dies quickly, replacing manual bolting.
- Inspection jig1Clamps the part in a fixed reference to check bend angles and spacing.
- Ionizing air gun3Neutralizes static charge on plastic parts during blowdown.
- Jobber1Scheduling software where completed site-visit forms are entered so the whole team can see them.
- Kaizen foam spacers1Cut to seat bins flush so the dust flaps close tightly.
- Kanban board5Visual board tracking task or inventory flow to manage work and trigger replenishment.
- Kanban card holders1Added to hold the Kanban cards and make the system easier to maintain.
- Kanban cards30Signal cards that trigger material replenishment when inventory reaches a set point.
- Kanban cards and lids2Signal replenishment and are stored at fixed positions on the rack.
- Kanban lids2Placed in fixed spots to trigger correct reordering.
- Kit 710011The kit that should have contained the spindle cap hardware.
- Kydex sheet1Used to form the fan shaped splash shield.
- LED controller1Device that regulates brightness, color, and switching of LED lighting systems.
- LED light strip1Flexible adhesive strip of LEDs used for task, machine, or workspace lighting.
- LED lights1Energy-efficient lighting for illuminating workstations, aisles, and shop floors.
- Label2Shows what is inside the box without opening it.
- Labor board1Visual board mapping employees to work cells and flagging absences at start of shift.
- Laminated cards5Protective plastic-coated cards used for durable work instructions or signals.
- Laser guide1Used as the pointer that aligns with the pencil marks.
- Lean training video1Used as the daily training content in the morning meeting.
- Level1Kept on the board as a common setup tool.
- Lighting fixture1The area cleaned around to restore the visible clean condition.
- Locating pins1Used to create a repeatable four pin locating pattern for the mold.
- MDF board1Engineered wood panel used for fixtures, shadow boards, and shop furniture.
- MIG welding machine2Required equipment in each standardized weld cell.
- MIG wire1Consumable welding wire feed used in MIG welding of metal parts.
- Machine1The equipment restored by replacing the damaged tape and blade.
- Machine vise1Used as part of the standard workholding setup on the mill.
- Magnetic drill2Used as one category for organizing related items in labeled boxes.
- Magnetic hook1Used as a removable hanging point to hold the hose off the ground.
- Marker holder1The visible home that stores the markers together at the whiteboard.
- Master batch1Staged in the sealed, clean area outside the door as line input.
- Masterbatch1Color or additive concentrate stored beside the extruder.
- Mat rods1The prepared item now made one box at a time with two boxes staged.
- Material handling cart1Used as the physical buffer and WIP limit for staged subassemblies.
- Material tags1Attached to small remnants to show job, source, QR code, and MTR traceability.
- Metal grommets1Installed into parts before touch-up and cleaning.
- Method tracker1Lists the kit components to verify the correct contents.
- Microsoft Excel2Spreadsheet software for tracking data, metrics, and simple production scheduling.
- Mop bucket1The shared break room cleaning bucket that had the wheel fall off.
- Motor oil1Used as a coating to help wooden trailer chocks repel water.
- Movable cubicle screens1Screens repositioned to resize welding bays.
- Movable curtain screens1Form the cubicle walls and let each bay be resized or merged.
- Movable magnets1One per job, moved across stage columns as work advances.
- Nailer1The truck toolbox should contain the correct 16-gauge nailer and 15-gauge nailer, not the wrong 18-gauge nailer.
- Nested fastener box1New box built to slide inside the old one for a fast, low-cost storage swap.
- No soliciting sign1Posted beside the doorbell as the visible instruction.
- Nonwoven abrasive wheel1Scotch-Brite wheels are used in the buffing and edge breaking process.
- Number Two Robertson screw2Single standardized screw head so one driver bit fits all screws.
- Numbered key board1Wall board with one labeled hook per truck to store keys and show status.
- OSB board2Oriented strand board panel used for shelving, carts, and shop fixtures.
- Oiler2Kept at the work area as the place where oil is added for tool care.
- Operations board1Source system the labor assignments are mapped out of.
- Orange and yellow combo pack1Paired color scheme used to distinguish related tool sets.
- Overhead document camera1Used to provide a live feed and take a photo over the scale.
- Overhead doors1Two on opposite sides of the racking used as dedicated inbound and outbound points.
- PEM clinch fasteners1Fasteners pressed in with a tool; kept stocked via the traveling two-bin loop.
- Packing slip1Scanned to start or identify the shipping workflow.
- Panel stock1Common sheet material, including 3/4 4x8 stock, moved to the top of the materials list.
- Part maintenance1Where the part is looked up and a where-used report is run.
- Part maintenance (part search and where-used)1System module used to confirm the exact part number and list kits that contain it.
- Particle board2An example of unused panel stock moved out of the active list.
- Pellets1Feedstock kept at the workstation for easy access.
- Pencil1Used to draw erasable marks for 90 degrees and the current job pitch.
- Plywood cradle1A custom stand built to hold and lift plywood for machines run in backyards.
- Power broom1Synthetic grass tool given its own labeled, custom holder with a photo.
- Press1Used upstream to install metal eyelets or grommets.
- Pretty Links1Creates the permanent redirect URL so the video can be swapped without reprinting cards.
- Pull-out shelf1Used as the sliding point of use storage for the divided screw supply.
- Push button1Used as the single trigger for the integrated shipping workflow.
- Putting green flag sets1Example consumable managed with a card pull for reordering.
- QR Code Monkey1Generates the QR code image from the redirect link.
- QR code cards2Cards with scannable QR codes for tracking parts, tasks, or inventory.
- QR code holder1Used to give the workroom QR code a dedicated fixed place.
- QR code labels1Placed at equipment to open the cleaning instructions and required tasks.
- Quoting kit1Standardized carrier holding samples, sands, and fills for a sales visit.
- RFID cards1Radio-frequency ID cards used for access control or item tracking.
- RFID tags1Wireless tags attached to items for automated tracking and inventory management.
- Rack brackets1Used as adjustable support points that move up or down to fit larger parts.
- Replacement blade1Used to replace the blade called out on the machine.
- Resin pellets1Raw feedstock staged at each extruder workstation.
- Reward tickets1Physical tickets handed out and collected for each problem surfaced.
- Rod jig1Fixture with a fixed number of positions that sets the exact piece count per box.
- Roll-out trolleys1Planned so stages wheel out of the cell without cranes.
- Roller carts2Large carts used to move powder-coated product across the parking lot into the packaging area.
- Roller rack1Supports material at the same working level as the saw.
- Rotary table1Used on the machining centers for multi-sided work.
- Samples1Product samples carried in the kit to show the customer.
- Sands and fills1Materials packed in each quoting kit for on-site demonstration.
- Scale1Double-checks the packed count by weight before shipping.
- Screw2Used as the mechanical fastener after the adhesive attachment failed.
- Screw posts1Standard pieces kept at the bench for assembly testing.
- Screws1Standard mount screws and undermount screws are stored separately on the shelf.
- Sheet goods1The material category being organized in the active material schedule.
- Sheet material110-foot sheets are assigned to cabinet parts that need longer material than standard 8 ft sheets.
- Sheet stock1A material category in the schedule that was cleaned and shortened.
- Shipping packaging2Receives the packing slip and document sleeve before shipment.
- Shipping software4ShipStation is used as the order data system that the verification software integrates with.
- Silverware2The items being replenished in the refill area.
- Skid steer1Used to load the stocked base material directly into crew trucks.
- Spacers1Standard pieces kept at the bench for matching production assemblies.
- Spindle cap hardware 710031The missing machined part confirmed by search.
- Spray paint1Used to mark a permanent, low-cost reorder line on the bin wall.
- Square1Kept on the board for setup and checking work.
- Stainless welding consumables1Stored in the welding consumables area and managed for availability.
- Status lamp2Shows that the quiet dust collector is running.
- Steel1The workpiece moved one at a time through the process.
- Step welding curtains1Screwed to the frame to enclose the cell while allowing open access.
- Storage box2Holds assembly items and displays the outside contents label.
- Storage cradle1Shop-built rack that holds sheets in a fixed, grab-ready position.
- Storage labels1Used to identify remnant types and what each storage area is for.
- Strip heater3Used as a top and bottom heater with set time and temperature for each shell.
- Strips1Used as a simple material for attaching, separating, marking, or organizing.
- Surface test track1Racetrack of varied floor surfaces used for the rolling comparison.
- Swift standard work1Documented standard work that sets the maximum inventory per area.
- Synthetic grass / turf1The scrap material being cataloged, logged by size and type such as a 5x5 foot piece.
- Synthetic grass dollies1Coded blue and black, each returned to its matching colored floor spot.
- Synthetic grass samples1The material cut to a standard size at the sample station.
- TIG welding machine2Required equipment in each standardized weld cell.
- TV screen2Display monitor for showing metrics, andon status, or visual instructions on the floor.
- Tape2Used for marking, labeling, or attaching quick improvement items.
- Tent / cover1Placed over the material pit to keep crusher dust dry.
- Timed puzzle stations1Exercises measured in seconds to certify speed and technique.
- Timer3Keeps dust collection running for one minute after the switch is turned off.
- To-do list software1Used as the shared place for Mike's tasks and Dustin's added items.
- Tool balancer1Overhead spring or cable unit that offsets the tool weight and lets it float at working height.
- Tool oil1Stored beside the oiler so it is available for the morning oiling routine.
- Toolbox1Used as dedicated storage, one for hardware and one for standard assembly tools.
- Tools3Marked so each one visibly belongs to a specific work cell.
- Training dojo1Dedicated area where employees drill job motions before plant-floor work.
- Transparent bin flaps1Clear front covers that block dust while keeping products and labels visible.
- Transparent bins1Let staff see products and labels while stock is protected from dust.
- Transparent front bins1Hinged-flap bins that stay see-through for product and label visibility.
- Truck1The intended destination after processing, ideally without the steel touching the ground.
- Truck T121Example job truck stocked with everything a crew needs to complete a site job.
- Truck toolbox1Used as the standard storage location for extra tools on the back of the truck.
- Truck toolkit1Standard kit and instructions for how to leave a truck at the end of the day.
- Tungsten consumables1Stored with other welding consumables and controlled by the replenishment system.
- Tungsten sharpener3Stored at the cell to support TIG welding work.
- Twin table machining center1Used for short cycle work where the cell can support continuous prep and unload routines.
- Utility cart4Wheeled cart for moving tools, parts, or materials between workstations on the shop floor.
- Utility hook1Used as the fixed storage point for wrapping unused hose length off the floor.
- Vacuum1Captures staticky bits that cling to packers' hands.
- Vacuum fixture1Used with the vise to hold matching molds for quick recutting.
- Vacuum workholding system1Used to vacuum the mold down while selected features are recut.
- Velcro5Holds labels on so bins can be repositioned.
- Velcro labels3Removable labels so bins can be relabeled and rearranged.
- Wall storage pegs1Mounted on the wall to create the dedicated holder.
- Weekly production board1Columns for each stage that jobs progress through.
- Weight scale1Second check that verifies the box count by weight.
- Welded box section1Home-built frame that carries the screens and hanging points.
- Welding consumables2Kept at the cell, including stainless consumables in the shown example.
- Welding curtains1Screwed to frames to form movable cubicle walls.
- Welding wire3Mentioned as a consumable managed in the weld area.
- Wheel1The mop bucket wheel that was reattached for steady movement.
- Wheel chocks1The wooden trailer chocks are treated before being put into use.
- Wheels1Kept in the R&D shop as material for building and testing improvements.
- Whiteboard marker1The shared writing tool returned to the common marker location.
- Wire1Kept in the R&D shop as material for building and testing improvements.
- Work cart1Mentioned as another place where needed supplies such as face masks were not stocked.
- Yellow equipment board1Color-coded shadow board holding tools that stay in the yard.
- YouTube1Hosts the training videos and provides the shareable link.
- adhesive labels1Used as clear stickers on door frame boxes to identify standard or deadbolt parts.
- adjustable bracket1Used to move rack supports up or down for larger parts.
- adjustable brackets1Adjust up or down when bigger parts need more space.
- adjustable shelving1Reconfigurable shelving with movable levels for flexible storage organization.
- air dryer1Device removing moisture from compressed air to protect tools and finishes.
- air hose1Flexible hose delivering compressed air to pneumatic tools and stations.
- alarm1Audible or visual device signaling problems, safety events, or process conditions.
- aluminum checker plate1Textured aluminum sheet used for durable, slip-resistant work surfaces and guards.
- andon cord2Pull cord letting workers stop the line and signal problems immediately.
- andon light6Stacked signal light indicating machine or station status such as running or fault.
- angle sander1Handheld powered sander for grinding and smoothing edges and surfaces.
- assembly table2Workbench where components are assembled into finished products.
- backpack vacuum1Wearable vacuum enabling fast, mobile cleaning of the workspace.
- banding machine1Machine that applies straps to secure bundles or palletized loads.
- banding straps1Plastic or steel straps used to bundle and secure loads.
- barcode scanner2Device that reads barcodes for inventory, tracking, and data entry.
- bin labels2Labels identifying bin contents to support visual organization and inventory control.
- bin rails2Mounting rails holding parts bins at point of use.
- bird proofing gel1Applied around lights and other perch points to discourage birds from sitting and nesting.
- blast gate2Opens the dust collection path for the blowdown station.
- book1Reference or training book supporting Lean and process improvement learning.
- bracket1Mounting hardware for fixing shelves, fixtures, or equipment.
- bridge crane2Overhead crane on rails for lifting and moving heavy loads across a bay.
- brush and shovel1Manual cleaning tools for sweeping and collecting debris at workstations.
- buckets1Containers for holding parts, liquids, waste, or cleaning supplies.
- cabinet knob1Handle hardware for opening cabinet doors and drawers.
- cam straps1Quick-adjust buckle straps for securing loads and equipment.
- camera1Referenced as a live camera feed at the packing station.
- cargo van1Enclosed vehicle for transporting materials, parts, and equipment.
- carpet1Floor covering used for comfort, sound dampening, or defined work zones.
- cart1Wheeled cart for moving materials, tools, and work between stations.
- casters5Wheels mounted to carts and equipment for easy mobility.
- clamp3Stored at the weld area for holding work.
- cleaning stick1Kept nearby to help clean glue from the area.
- clothesline1Line used to hang cards, signs, or items for visual display.
- coil stock1Rolled sheet metal feedstock for stamping, forming, or fabrication.
- color stickers2Colored adhesive dots for visual coding, marking, and status indication.
- color-coded labels1Labels using color to categorize and quickly identify items or zones.
- computer monitor2Display screen for viewing software, data, and work instructions.
- concrete blocks1Heavy blocks used for weighting, fixturing, or building simple structures.
- conveyor4Powered or gravity system moving parts along a production flow.
- cooling rack1Supports the clamped shells after forming.
- cordless drill driver1Used at the bench station with a flat battery base so it stands upright.
- crane1Lifting machine for moving heavy loads within the facility.
- crushed concrete1Recycled aggregate used as fill or base material for surfaces.
- cups1Small containers for parts, liquids, or drinking use.
- curing oven1Heated oven for curing coatings, adhesives, or powder finishes.
- dies1Tooling for cutting, forming, or shaping material in presses.
- dishwasher4Appliance for cleaning parts, containers, or breakroom items.
- dispensing rack1Rack organizing and dispensing rolls, materials, or supplies at point of use.
- display screen1Used for presentations in the morning meeting area near the improvement supply location.
- document rack1Holds printed packing slips beside the picker.
- document sleeve1Holds the single sheet packing slip flat so it does not need hand folding.
- door stop1Device holding a door open or preventing it from swinging.
- double-acting door2Swinging door that opens in both directions for hands-free passage.
- drawer dividers1Inserts partitioning drawers to organize tools and small parts.
- drill2Powered tool for making holes and driving fasteners.
- drill bit organizer1Holder arranging drill bits by size for quick selection.
- drill bits1Cutting tips used with drills to bore holes in materials.
- dryer1Appliance or machine for drying parts, materials, or textiles.
- ear protection1Hearing protection worn to reduce noise exposure in loud areas.
- earphones1Personal audio devices for communication or noise reduction.
- edge bander4Machine applying edge banding to panel edges for a finished look.
- edge sander1Powered sander for smoothing and finishing panel and part edges.
- electrical cable1Moved off the floor so sweeping is easier.
- email software1Used in the described workflow to send the customer photo and tracking information.
- entrance canopy1Overhead cover at a building entrance for weather protection.
- ergonomic stool1Adjustable seat supporting comfortable posture at workstations.
- excavator1Heavy machine for digging and earthmoving on site.
- excavator bucket1Attachment on an excavator arm for scooping and moving material.
- fence posts1Vertical support posts used to anchor safety or perimeter fencing on the shop floor.
- fence system2Modular guarding panels used to enclose machines or restrict access to hazardous areas.
- fiber laser cutter2Fiber laser machine that cuts sheet metal with high precision for fabrication work.
- file folders1Used to store loose papers so information can be found and reused.
- filter1Replaceable element that removes contaminants from air, fluid, or coolant systems.
- flame cutting machine1Oxy-fuel cutting machine used to sever thick steel plate and structural stock.
- floor markers2Adhesive markers used to delineate zones, aisles, and equipment locations on floors.
- floor marking tape2Durable adhesive tape used to mark aisles, work zones, and storage boundaries.
- floor matting1Anti-fatigue or protective mats placed at workstations to improve safety and comfort.
- flow rack1Gravity-fed shelving that delivers parts to pickers using FIFO stock rotation.
- forklift7Powered truck used to lift and move palletized loads around the facility.
- furnace filter1Air filter that traps particulates in furnace or HVAC systems on the floor.
- gambrel hook1Spreader hook used to hang and balance heavy loads during handling.
- gravity roller conveyor1Unpowered roller conveyor that moves goods along a slight incline by gravity.
- grommets2Metal eyelets, described as grommets, are installed after cooling.
- guide rail1Rail used to guide moving components or contain product flow along a line.
- hammer2Basic striking hand tool used for assembly, fitting, and general shop tasks.
- hand tools1Assorted manual tools used for assembly, adjustment, and maintenance work.
- hardness tester2Instrument that measures material hardness for quality inspection of parts.
- hardware clips1Standard clips and adjustable depth clips are the parts being listed for reorder.
- helping hands tool1Adjustable clamp stand that holds parts steady during soldering or assembly.
- hook and loop fastener1Used to attach or rearrange wall standards or labels.
- hooks4Mounting hooks used to hang tools, cables, or equipment at workstations.
- hose bracket1Wall or machine bracket used to store and organize hoses neatly.
- iPad2Tablet used for digital work instructions, data entry, and shop-floor reporting.
- indicator light1Signal light used to show machine status or andon alerts on the floor.
- industrial oven2Enclosed oven used for curing, drying, or heat-treating parts in production.
- industrial robot1Programmable robotic arm used to automate handling, welding, or assembly tasks.
- injection mold1Tooling that shapes molten plastic into finished parts during injection molding.
- injection molding colorant1Additive used to tint plastic resin during the injection molding process.
- injection molding machine1Machine that injects molten plastic into molds to produce plastic parts.
- inspection plate1Located in the same work area described before the standardized improvement supply location.
- jib crane2Pivoting arm crane used to lift and position loads within a fixed radius.
- kamishibai board9Visual audit board using cards to schedule and track routine checks.
- kayak lift1Overhead lift system used to hoist and store kayaks or bulky items.
- kick press2Used after cooling to install metal eyelets or grommets.
- kitting trolley3Mobile cart used to gather and deliver part kits to assembly stations.
- label maker1Handheld device that prints adhesive labels for identification and organization.
- label printer2Printer that produces labels for parts, bins, and inventory tracking.
- labels7Adhesive labels used to identify parts, bins, and locations on the floor.
- ladder1Portable climbing tool used to reach elevated equipment or storage.
- laminated card1Used at rack locations to make information visible.
- laminator2Machine that seals documents in plastic for durable shop-floor use.
- laser cutter5Laser machine used to cut sheet material with precision for fabrication.
- laser engraver1Laser machine used to mark or engrave part numbers and identifiers.
- leveling feet1The loose feet were tightened so the stand would hold level.
- light fixture1The area where birds were nesting and where the gel was applied.
- linear guide rail1Precision rail that guides linear motion of machine components or slides.
- locking casters1Wheels with brakes used to move and secure carts and equipment.
- locking gas cap1Lockable fuel cap used to secure tanks on shop vehicles or equipment.
- lumber1Sawn wood stock used for building fixtures, crates, or shop structures.
- machine tool1Used for dry machining with no augers so chips clear by gravity.
- machine work lamp1The Promax lamp was cleaned to improve visibility at the machine.
- machining center2CNC machine that performs milling and drilling operations on parts.
- magnet9Magnetic component used to hold, position, or organize metal items.
- magnetic board2Metal board used to display cards, documents, or magnetic labels.
- magnetic chuck2Magnetic workholding device that secures ferrous parts during machining.
- magnetic holder1Magnetic fixture used to mount or hold tools and metal items.
- magnetic parts tray1Magnetized tray used to hold small metal fasteners and prevent loss.
- magnetic tool holder1Magnetic strip or bar used to store and organize hand tools.
- magnetic tray1Magnetized tray used to collect and secure small metal parts.
- markers1Writing tools used to label parts, boards, and shop-floor documents.
- marking spray paint1Aerosol paint used to mark layouts, floors, and inspection points.
- material rack1Holds staged materials in defined rack locations.
- meeting board1Used in the same area for the morning meeting where improvement work is discussed.
- miter box1Guide tool used to cut precise angled cuts in stock material.
- mobile scaffolding1Rolling elevated platform used for safe access to overhead work.
- modular pipe framing system1Used to build the pipe desks for the open office layout.
- monitor2Display screen used to show dashboards, instructions, or production data.
- motion sensor light1Automatic light that activates on detected movement to improve safety.
- oven1The work area where the standards are posted and used.
- overhead crane3Ceiling-mounted crane used to lift and move heavy loads across a bay.
- packing slip paper1Provides the printed order instruction used in the rack.
- padlock1Portable lock used for lockout-tagout and securing equipment or storage.
- paint3Coating applied to protect or mark parts, equipment, and surfaces.
- paint pump1Pump used to supply paint under pressure to spray equipment.
- paint sprayer1Device that atomizes and applies paint coatings to parts or surfaces.
- pallet5Used as the physical capacity limit for the rack.
- pallet liner2Stored at the pallet start point so each incoming pallet gets one.
- pallet tags1Identification tags attached to pallets for tracking and inventory control.
- panel bender1Machine that bends sheet metal panels to precise angles automatically.
- paper cutter1Trimming device used to cut paper and cards to size on the floor.
- parts cart1Mobile cart used to transport and store parts between workstations.
- pegboard3Perforated panel used to hang and organize tools at workstations.
- permanent marker1Indelible marker used to label parts, containers, and documents.
- photoelectric sensor1Optical sensor that detects object presence to control automation and lines.
- pick-and-place robot1Robot that transfers parts between locations to automate handling tasks.
- picking bin2Holds picked items before they move toward packaging.
- pipe2Tubular stock used for fluid transport or building structures and frames.
- pipe bending machine1Machine that bends pipe and tube to specified angles and radii.
- pipe shelving1Modular shelving built from pipe and joints for flexible storage.
- plasma cutter4Cutting machine that uses plasma arc to sever electrically conductive metal.
- plastic mesh3Used as part of the cooling rack described in the transcript.
- plywood6Layered wood panel used for fixtures, crates, and shop construction.
- plywood sheet1Flat plywood panel used for building surfaces, jigs, and enclosures.
- pneumatic valve1Controls the air function that lets the cabinet spin on the table.
- powder coating machine1Equipment that applies electrostatic powder coatings cured onto metal parts.
- powder coating rack1Rack that holds parts during powder coating and curing for consistent finishing on the shop floor.
- power tools3Handheld electric or pneumatic tools used for cutting, drilling, and fastening in production work.
- precast concrete1Factory-cast concrete components used in construction and facility infrastructure.
- presentation software1Used for PowerPoint type presentations during the morning meeting.
- press brake6Machine that bends and forms sheet metal into precise angles and profiles.
- printed order sheet1The Kanban order sheet is updated with the adjustable clip part numbers.
- printer3Device for producing labels, work instructions, and documents at the workstation.
- production machine2Each machine is assigned a designated operator owner for issues and improvements.
- project management software3Software for planning, tracking, and coordinating tasks and resources across projects.
- project planner1Tool or board for scheduling project milestones, tasks, and deadlines.
- pump1Device that moves fluids or coolant through machines and process lines.
- punch press2Machine that stamps or punches holes and shapes into sheet metal.
- push stick2Safety tool for guiding workpieces past saw blades to keep hands clear.
- rebar trolley1Wheeled cart for transporting reinforcing steel bars around a site or shop.
- reciprocating saw1Handheld saw with a push-pull blade for cutting metal, wood, and pipe.
- rivets1Fasteners used to permanently join sheet metal and assembly components.
- roll former1Machine that shapes metal strip into continuous profiles through sequential rollers.
- roller conveyor6Conveyor with rollers for moving parts and materials along a line with minimal effort.
- rolling cart1Wheeled cart for transporting tools, parts, or materials between workstations.
- rolling rack2Mobile rack for storing and moving stock or components on the floor.
- rotating carousel1Rotating storage unit that brings stored items to the operator for quick picking.
- router1Tool or machine for cutting, shaping, and trimming edges in material.
- rubber fittings1Flexible rubber connectors for sealing and joining hoses and pipes.
- safety barriers1Physical guards that separate personnel from machinery and traffic zones.
- safety glasses3Protective eyewear guarding against debris and flying particles.
- safety signs2Signage communicating hazards, rules, and safety instructions on the floor.
- salt and pepper shakers2Condiment dispensers for break room or canteen use.
- sample boxes1Boxes for holding and organizing product or material samples.
- sandblasting cabinet1Enclosed cabinet for abrasive blasting to clean or finish parts.
- sander2Powered tool for smoothing and finishing surfaces with abrasives.
- sanding discs1Abrasive discs mounted on sanders for surface finishing.
- sanding robot1Automated robotic system that sands and finishes parts consistently.
- sandpaper1Abrasive sheets for manual smoothing and surface preparation.
- saw3Cutting tool for dividing wood, metal, or other materials.
- scanner1Used to scan the packing slip and trigger the order lookup.
- scooter2Small ride-on device for moving people quickly across large facilities.
- shadow board4Board with outlined tool silhouettes for visual tool organization and control.
- sheet metal3Used as part of the cooling rack described in the transcript.
- shelf rack1Shelving unit for storing parts, tools, and materials.
- shipping label1Created in the shipping flow before the package goes out.
- shipping scale4Used after the shipping class is announced.
- shop brush1Used to sweep dry plastic chips down inside the machine.
- signal light1Andon light indicating machine or line status for quick visual monitoring.
- sit-stand desk1Adjustable desk allowing seated or standing work for ergonomic comfort.
- sliding shelves1Pull-out shelves that improve access to stored items in cabinets.
- slipform paver1Machine that continuously forms and lays concrete pavement or curbs.
- slippers1Soft footwear for cleanroom or break room use.
- smart film1Switchable film that changes glass between clear and opaque states.
- smartphone2Mobile device for communication, data access, and app-based shop tasks.
- socket set1Set of sockets and drivers for tightening and loosening fasteners.
- solvent pump1Pump for dispensing or transferring solvents safely.
- spark plugs1Ignition components for combustion engines and equipment.
- speaker system1Audio system for announcements, alerts, or communication on the floor.
- spray booth2Enclosed ventilated booth for painting or coating parts safely.
- stackable bins3Bins that stack to organize and store small parts efficiently.
- stainless clips1Corrosion-resistant clips for fastening and securing components.
- standing desk2Elevated desk supporting standing work for ergonomic benefit.
- status cones1Show material status, such as hold, with notes.
- steel fittings1Steel connectors for joining pipes, tubes, and structural elements.
- steel road plates1Heavy steel plates covering trenches or supporting temporary traffic loads.
- stickers1Adhesive labels for marking, identifying, or instructing on items.
- sticky notes2Adhesive notes for temporary reminders and visual communication.
- stillage1Metal storage frame for stacking and transporting bulky parts or stock.
- storage bins18Containers for holding and organizing parts and supplies.
- storage boxes1Boxes for storing and protecting tools, parts, or materials.
- storage cabinet1Enclosed cabinet for securing and organizing tools and supplies.
- storage drawers1Drawer units for organized storage of small parts and tools.
- storage rack7Rack for holding stock, parts, or materials in an organized layout.
- storage trays1Shallow trays for sorting and holding small components.
- stream deck4Programmable button panel for triggering shortcuts and control actions.
- table saw stand1The SawStop stand was leveled and maintained.
- tablet2Portable touchscreen device for accessing instructions, data, and apps.
- tackle box1Compartmented box for organizing small tools and hardware.
- tags1Labels for identifying, tracking, or marking items and equipment.
- tape measure2Retractable measuring tool for dimensioning parts and layouts.
- threaded rod1Fully threaded rod for fastening, mounting, and structural fixing.
- tissue holder2Dispenser holding tissues for workstation or break room use.
- tool belt1Wearable belt for carrying tools within easy reach during work.
- tool board3Board for hanging and organizing tools at the workstation.
- tool control foam17Cut foam inserts that hold tools in place for visual tool control.
- tool rack1Rack for storing and organizing tools in an accessible layout.
- tool shadow board1Board with tool outlines for visual organization and missing-tool detection.
- touchscreen monitor1Interactive display for operating software and viewing data on the floor.
- trailer1Wheeled unit towed to transport materials or equipment.
- transport cart1Cart for moving parts and materials between work areas.
- tripod1Three-legged stand supporting cameras, instruments, or equipment.
- trolley4Wheeled cart for transporting tools, parts, or materials on the floor.
- tube laser cutter1Laser machine that precisely cuts tubes and pipes to shape.
- utility trolley1Mobile trolley used to transport supplies and components across production areas.
- vending machine1Automated dispenser for controlled issue and tracking of consumables and tooling.
- vinyl roll1Roll of adhesive vinyl used for floor marking, labeling, and visual management.
- vise1Bench-mounted clamping device that holds workpieces securely during machining or assembly.
- wall hook1Used to wrap hoses and keep them off the floor when not in use.
- wall hooks2Mounted hooks for hanging tools and equipment in shadow-board or 5S storage setups.
- wall pegs1Installed on the wall so the QR code can slide in and stay upright.
- water hose1Flexible hose for supplying water to equipment, cleaning, or coolant delivery.
- welding cell1Mentioned as the next production area on the tour after the improvement supply location.
- welding fixture1Device that positions and holds parts in place during welding operations.
- welding gas hose1Hose delivering shielding or fuel gas to welding torches and equipment.
- welding jig2Fixture ensuring accurate, repeatable part alignment during welding.
- welding robot3Automated robotic arm performing repeatable welds in high-volume production.
- welding screen2Protective barrier shielding workers from welding arc light and spatter.
- welding subplate1Base plate providing a stable, gridded surface for mounting welding fixtures.
- wheeled material cart1Used to stage molding bundles beside the machine.
- whiteboard17Erasable board used for visual management, scheduling, and team communication.
- wing nuts1Threaded fasteners with wings for quick hand tightening without tools.
- wiring loom2Bundled set of wires routed and secured for organized electrical connections.
- wood molding1The bundled material picked from the cart and fed to the machine.
- wooden blocks1Wood pieces used as spacers, supports, or setup aids on the workbench.
- wooden pallet1Wood platform for stacking, storing, and transporting goods via forklift.
- work table1Flat surface for assembly, inspection, and general shop-floor tasks.
- workbench2Sturdy work surface for assembly, repair, and hands-on manufacturing tasks.
- write-on tags1Blank tags for labeling parts, tools, or inventory with handwritten information.